Product Download Page * training points
Training Points for this page (10 Mins)
• Become familiar with every changeover point on this machine
• Learn how changeover settings affect product flow through the machine
• Learn how to setup the machine based on product size
• Learn how to test the machine for following a product changeover
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Changeover Location Drawings * training points
Training Points for this page (50 Mins)
• This floor plan shows the location for changeover point locations
• Note that the numbering sequence does not always correspond with the changeover order
• The changeover order is dependent upon FROM which, and TO which, sizes you are changing!
• The HMI will always show the correct changeover order
• Have the class find each changeover on the Machine using the drawings
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Changeover Adjustments * training points
Training Points for this page (20 Mins)
• Learn how to use Changeover Adjustment Pages
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Changeover Quick Reference Chart * training points
Training Points for this page (10 Mins)
• Learn how to document and communicate any changes from the values in the Changeover Quick Reference Chart
• Learn how to use Changeover Quick Reference Chart
• Learn how each adjustment point works, and how it affects the machine
• Learn how to test machine after a changeover has been completed
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Product Download Changeover Adjustments * training points
Training Points for this page (10 Mins)
• Use this page to verify all changeovers have been completed for the current product
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Continuous Running * training points
Training Points for this page (20 Mins)
• Learn how to use Materials-related notices on the HMI
• Learn what warnings are sounded if materials are low
• Learn how to load materials
• Learn how changes in materials affect the machine
o Change in glue manufacturer
o New cardboard supplier
o Size variations
o Defective supplies
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Log In Screen * training points
Training Points for this page (10 Mins)
• Login with the keyboard
• Learn location of login status
• Automatic log out after a predetermined amount of time
• Learn of User Level 1, 2, 3 and Admin concept
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Operator Control Panel
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HMI Main Screen - training points
Training Points for this page (40 Mins)
Level 1
• This main screen will be displayed 95% of time machine is in production
• Learn the function of each available button for User Level 1
o Login Button
o Reset Button
o Production Data Button
• Review available buttons for each C40
• Learn the location of state and mode status pilot lights
o Three basic colors
▪ Red
▪ Blue
▪ Green
o Demonstrate
▪ Starting
▪ Stopping
▪ E-Stopping
o C40 Reset
▪ Learn code reset
▪ Some machines will need product cleaned/cleared
▪ Some machines might need additional special functions
▪ Sequence code is reset (start over from beginning)
Level 2
• Review message notice display locations
• Review Safety Zone (C40) concepts
• Review States and Modes
• Learn button functions
• Level 2 and above users have access to considerable information
When in Manual Mode, Jog and Reference buttons are available
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Fault History Page - training points
Training Points for this page
Level 2 (20 Mins)
• The information on this page is an excellent tool for determining problem spots or how other shifts have run
• Determine the location of problem spots other shifts may have had
Level 3 (2 Mins)
• Learn about Move column
• Learn about Delete All button
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Reject History Page - training points
Training Points for this page
Level 2 (20 Mins)
• The information on this page is an excellent tool for determining problem spots or how other shifts have run
• Determine the location of problem spots other shifts may have had
Level 3 (2 Mins)
• Learn about Move column
• Learn about Delete All button
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Production Data Page - training points
Training Points for this page (20 Mins)
• This page displays up time and down time, and product number count
• Machine keeps track of three days of production
• This information is useful when determining how previous shift ran
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Advanced Page - training points
Training Points for this page (30 Mins)
The items on this page are the most powerful tools available for troubleshooting.
• Learn how to use the information behind the available buttons on this page through explanation, demonstration and review
• Learn to how to access online manuals
• Open other manufacturers' E-Manuals
Note regarding Shutdown
• This is the preferred method for proper power down on this PC-based machine
• If customer requires power to be off during changeover procedure, follow shutdown procedure and use hard copy of this manual for changeover training
• If shutdown is not required, follow at the bottom of this topic
Note regarding Restart
• Pressing this button Restarts PC, and will stop production!
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Glue Page * training points
Training Points for this page
Level 2 (20 Mins)
• Learn how to change settings
• NOTE: Changes made here are not recorded in the change log!
• NOTE: You must press "Enter" for changed values to be accepted
Level 3 (3 Mins)
• Learn about Offset Position
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View Notices System Wide - training points
Training Points for this page
• Learn how to use this information
• Learn expand/collapse features
• Learn about time stamp
• Learn how to perform a custom sort
• Learn how to sort by shift
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Change Log Page - training points
Training Points for this page (5 Mins)
Level 2
• Learn how to use this information
• Learn sort features
• The information on this page is an excellent tool for viewing changes made to the machine
Level 3
• WARNING! Do not use the "Delete All" button!
• Learn about values and demonstrate how it works
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View Changeover Adjustments Page - training points
Training Points for this page (20 Mins)
• This screen is for information purposes, showing changeover settings
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Device List * training points
Training Points for this page (2 Hours)
• Learn how to use this information
• Learn how to find a device on the machine
• Review Device List Key (device abbreviations)
• Learn how to locate identifying labels on devices
• Have the class find each device on the machine using the list and map
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I/O Diagnostics Page * training points
Training Points for this page (10 Mins)
• Learn how to use this information
• Review of how devices are labeled
• Review of how to look for a device
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Jog Page * training points
Training Points for this page
Level 2 (40 Mins)
• Learn how Aagard labels devices in the machine
• Device labels are referenced in message notices
• Learn meaning of machine mode and state pilot lights
• Pilot lights must be blue in order to jog a device
• Learn how to jog a device on this machine with the touch screen and the mouse
• BEWARE: Jogging initiates a direct link to the device – if something is obstructing the device, it WILL crash.
• Learn through demonstration that all jog pages have the same layout
Servo Drive Jog
• Learn about the location velocity bar and how to adjust it
• BEWARE: Ensure velocity bar is set to slow rate
• Learn about GoTo position feature
• Learn about Alternating Jog feature
Solenoid Valve
• Learn how to jog a solenoid valve
Motor
• Learn how to jog a motor
• NOTE: If motor is VFD-controlled, speed number must be entered
Level 3
Alternating Jog (15-30 Mins)
• Review Alternating Jog features
• Learn how to use the Alternating Jog information
• Demonstrate how to use the Alternating Jog page
Servo Drive Tuning (2 Mins)
• These values are set at Aagard! Do not adjust them!
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Reference Page * training points
Training Points for this page (60 Mins)
Many servo-controlled axes utilize an overload referencing technique. This means that they travel at a slow
velocity until an elevated torque level is seen, indicating that the axis has hit a hard stop. If it contacts an
obstruction and needs elevated torque to continue its motion, it is possible that the axis could reference
against this obstruction and give the axis a false reference position.
• Learn how to reference a servo motor
• Have the class reference every servo
• NOTE: It is important to always be in the correct position
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Servo Reference Positions * training points
Training Points for this page (20 Mins)
• Learn how to interpret the information on this page
• Hands-on application with at least two servo drives
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Drive Function and Associated Devices - training points
Training Points for this page (20 Mins)
• Learn how to use this information
• Learn the relationship of the drive to the work it performs, and to associated devices
• Hands-on application with at least two drives
• This information may be helpful when troubleshooting machine problems
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Drive Diagnostics Page - training points
Training Points for this page (10 Mins)
• Learn about Aagard Control Structure
• View Add and Popup features
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Fault Code History Page
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Sercos Diagnostics Page - training points
Training Points for this page (20 Mins)
• This page is for information only to the Level 2 Operator
• Learn how to use the information on this page
• This page provides an on-board tool for troubleshooting fiber optic and related components
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Member Map Diagnostics Page - training points
Training Points for this page (10 Mins)
• Learn about Aagard Control Structure
• View Add and Popup features
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Vacuum Pump Shutdown
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