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120 Machine Manual

 

 

 

The following table shows a brief description of individual machine states:

 

STATE

Description

OFF

State Type:  Final

 

All power to machine switched off. This state is assumed if there is no response from the machine. This is an optional Final State.

 

The OFF state may be reached in two ways: first, power to the machine is switched off or second, power is removed as in a power utility failure. In the OFF state, it must be assured that the machine will go at the least to the initial stopped state when power is restored either by switch or restoration of the utility power source.

STOPPED

State Type:  Final

 

The machine is powered and stationary. All communications with other systems are functioning (if applicable).

STARTING

State Type:  Transient

 

This state allows the machine to be prepared for running 1. This state could include such processes as heating, self-testing, or calibration.

READY

State Type:  Quiescent

 

This is a state which indicates that STARTING is complete. This state maintains the machine conditions which were achieved during the STARTING state.

STANDBY

State Type:  Transient

 

The machine is running at the relevant set point speed, there is no product being produced.

 

This state can be reached either in response to a Start Command from READY, or any internal machine logic that would dictate a temporary transition from the PRODUCING state, such as materials run-out.

 

The status of "materials run-out" could be due to a lack of materials on the machine's own infeed, or a stoppage of downstream equipment.

PRODUCING

State Type:  Transient

 

Once the machine is processing materials, it is deemed to be producing.

STOPPING

State Type:  No Command

 

This state executes the logic which brings the machine to a controlled and safe stop.

ABORTING

State Type:  Transient

 

The ABORTED state can be entered at any time in response to the Abort Command, or on the occurrence of a machine fault. The aborting logic will bring the machine to a rapid, controlled safe stop.  Operation of the Emergency Stop, or "E-Stop", will cause the machine to be tripped by its safety system. It will also provide a signal to initiate the ABORTING state.

ABORTED

State Type:  Quiescent

 

This state maintains machine status information relevant to the Abort condition. The Stop Command will force transition to the STOPPED state.

HOLDING

State Type:  Transient

 

When the machine is in STANDBY or PRODUCING, the Hold Command can be used to start Holding logic, which brings the machine to a controlled stop.

HELD

State Type:  Quiescent

 

The Held state would typically be used by the operator to temporarily hold the machine's operation while material blockages are cleared, or to stop throughput while a downstream problem is being resolved.

 

 

An example State transition matrix for Automatic Mode is shown below. Note the State Model does not rigidly specify the internal machine state transition logic, which will vary depending on the application.

 

 

Machine Status

Commands

Initial State

Power On

Power Off

Materials Run-Out

Materials Ready

Machine Fault

State Complete

Prepare

Start

Stop

Held

Abort

Off

Stopped

 

 

 

 

 

 

 

 

 

 

Stopped

 

Off

 

 

 

 

Starting

 

 

 

 

Starting

 

 

 

 

Aborting

Ready

 

 

Stopping

 

Aborting

Ready

 

 

 

 

Aborting

 

 

Standby

Stopping

 

Aborting

Standby

 

 

Producing

 

Aborting

 

 

 

Stopping

Holding

Aborting

Producing

 

 

 

Standby

Aborting

 

 

 

Stopping

Holding

Aborting

Stopping

 

 

 

 

Aborting

Stopped

 

 

 

 

Aborting

Holding

 

 

 

 

Aborting

Held

 

 

 

 

Aborting

Held

 

 

 

 

Aborting

 

 

Standby

Stopping

 

Aborting

Aborting

 

 

 

 

 

Aborted

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

Stopped