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120 Machine Manual

Training Points

 

This section of the Aagard Machine Manual provides a pictorial and written description of each servo reference point on the machine. For each section of the machine, a table lists the servo number, name and values for each servo. Each servo drive is shown pictured in its referenced position with a visible mark or reference indicator for a quick visual check. When the servo drive has been referenced, this mark/indicator should give the operator a quick visual confirmation that the drive has been referenced properly. This is not intended to replace the use of a tape measure, squares, or other means to check reference positions. It is intended to allow operators to quickly check the reference position of a drive without the use of any tools, and continue on with minimal downtime. See the Reference page on the HMI for more information regarding servo reference positions.

 

Servo

#

Servo Name

Direction of Positive Movement

Reference

Position

End

Position

Reference Mark Location

1

Spatula

Toward downstacker flights

0.25

0

Downstream edge of spatula is at the shear point. (Downstream edge of side belt bottom rails)

2

Adjustable Downstacker 1

Down with product

-24.375

0

Top of flight 1/4" below sheer point

3

Adjustable Downstacker 2

Down with product

-24.375

30.95

Top of flight in line with the top of upper drive shaft

4

Fixed Downstacker 1

Down with product

-19

0

Top of flight 1/4" below sheer point

5

Fixed Downstacker 2

Down with product

-18.875

30.827

Top of flight in line with the top of upper drive shaft

6

Downstack Pusher

Moving product downstream

-1

0

1" off of upstream hardstop (Located on upstream end of v-rail)

7

Loader

Moving product downstream

-1

0

1" from the mechanical stop in the retracted position

8

Funnel

Funnel moving out of case

-10

0

Funnel is 90 degrees to flight chain

9

Fun Tucker

Funnel moving out of case

-15

0

Funnel is 90 degrees to flight chain

10

Tucker

Tucking trailing flap

-5

0

Tucker arm is 90 degrees to flight chain

11

Product Stop

Tucking leading flap

140

0

Tucker arm is 90 degrees to flight chain

12

Casepacker Robot X-Axis

Toward palletizer

34.53

32

2.5" from the downstream mechanical stop

13

Casepacker Robot Z-Axis

Down

-1

0

1" from the mechanical stop in the retracted position

14

Casepacker Flights

Toward palletizer

0.675

0

Leading edge of flight is aligned with fixed side of load chamber

15

Lower Compression Non Operator Side

From horizontal to vertical

-4

0

Compression plate is horizontal (open)

16

Lower Compression Operator Side

From horizontal to vertical

-2

0

Compression plate is horizontal (open)

17

Upper Compression Non Operator Side

From horizontal to vertical

-8

0

Compression plate is horizontal (open)

18

Upper Compression Operator Side

From horizontal to vertical

-3

0

Compression plate is horizontal (open)

19

Case Tip Y

Moving towards operator side

-7.625

0

Operator side face of flight is aligned with operator side of sheet metal backstop

20

Case Tip R

Tipping product

-1

0

1 inch from the "up" mechanical stop

21

Case Rotate

Turning case

130

0

Vacuum cup arm is 90 degrees to conveyor

 

1 - Spatula


2 - Adjustable Downstacker 1


3 - Adjustable Downstacker 2


4 - Fixed Downstacker 1


5 - Fixed Downstacker 2


6 - Downstack Pusher


7 - Loader


8 - Funnel


9 - Fun Tucker


10 - Tucker


11 - Product Stop


12 - Casepacker Robot X-Axis


13 - Casepacker Robot Z-Axis


14 - Casepacker Flights


15 - 18 Compression Plates


19 - Case Tip Y


20 - Case Tip R


21 - Case Rotate