Alarm Messages

Training Points

Unit

Stop Alarm	Alarm Diagnostics	Cause	Remedy
E-Stop Alarm	HMI E-Stop Depressed	Emergency stop was depressed	Lift up emergency stop
E-Stop Alarm	Remote E-Stop Depressed	Emergency stop was depressed	Lift up emergency stop
Guard Door Alarm	Guard Door 1-1 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-10 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-2 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-3 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-4 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-5 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-6 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-7 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-8 Open	Guard Door is Open	Close Guard Door
	Guard Door 1-9 Open	Guard Door is Open	Close Guard Door
Guard Lock Alarm	Guard Door 1 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 10 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 2 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 3 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 4 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 5 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 6 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 7 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 8 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
	Guard Door 9 Lock Not Ready	Guard Door blade is not engage correctly	Properly engage guard door switch blade
Guard Relay Alarm	Case Packer Guard Relay Not Ready	One or both safety circuit channels is open	Open both channels than close both channels at the same time
Guard Relay Alarm	Infeed Guard Relay Not Ready	One or both safety circuit channels is open	Open both channels than close both channels at the same time
Light Curtain Alarm	Reject Light Curtain Not Ready	Light Curtain is blocked	Clear light curtain
Safety Circuit Alarm	Safety Circuit Reset Failed	The monitoring circuit not in a safe state or one or both safety circuit channels is open	Satisfy monitoring circuit or open both channels then close both channels at the same time
Software SR Alarm	Software SR Not Ready	Logical condition exist that is commanding an emergency stop	Fix Software Safety Relay
Supply Alarm	System Air Pressure Low	Air supply too low for machine operation	Supply the correct amount of air pressure to the machine
Supply Alarm	Safety Air Pressure Low	Safety Air Supply value did not reset	Fix Safety Air value
Warning		Cause	Remedy
CP1 Enclosure High Temperature		CP1 Enclosure Temperature is High	Check air conditioner for proper operation
CP2 Enclosure High Temperature		CP2 Enclosure Temperature is High	Check air conditioner for proper operation
HMI Enclosure High Temperature		Main Enclosure Temperature is High	Check air conditioner for proper operation
Motion Group Inhibit Status		The motion group has been inhibited; therefore axis will not respond to any commands	No Action Required
Motion Group Not Synced		The Motion Group is not synced to the master clock.	No Action Required
General		Cause	Remedy
Complete		Execution is completed	No action required
Executing		Machine is in execution state	No action required
Held		Downstream equipment not available	No action required
Hold Requested		Hold button depressed	No action required
Machine Stopped - No Alarm		Machine Stopped - no fault	No action required
Resetting		Machine preparing for execution	No action required
Starting		Machine starting the execution process	No action required
Stop Requested		Stop button depressed	No action required
Stopping		Machine is stopping	No action required
Suspended		Upstream is not sending any product for production	No action required
Waiting For Start Button		Waiting for start to be depressed to continue	Press start to continue

Infeed

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Gap Between Cartons Too Small	Gap between products in the side belts are two small for reliable operation	Determine why gap is too small
	Invalid Value for Batch Size	Batch Size data parameter is outside of allowable range	Correct data value
	Product in Side Belts Sensor Blocked Too Long	Product jammed in side belts	Remove product from side belts
	Product Present in Dry Cycle	Product was detected while dry cycling	Remove product from machine
	Rate Percent is Zero	Invalid Rate Percent value	Correct data value
	Reject Chute Blocked	Carton reject chute is full of product	Remove extra product
	Too Many Cartons	Two many products at the end of the side belts	Remove extra product
SM Spatula Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code
VFD Infeed Conveyor Alarm VFD Reject Side Belts Alarm VFD Side Belts Alarm	Adjustable Side Thermal Overload	The overload sensing device has been tripped	Manually reset the device
	Fixed Side Thermal Overload	The overload sensing device has been tripped	Manually reset the device
	Fwd Speed Jam	The at forward speed signal was lost for longer than the jam time while the forward direction is commanded and the at forward speed status was made	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not At Fwd Speed In Time	The forward sensor was not made before the forward time limit was exceeded when the forward direction was commanded	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not At Rev Speed In Time	The reverse sensor was not made before the reverse time limit was exceeded when the reverse direction was commanded	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not Stopped In Time	VFD moving status is true for longer than the stop time after a stop command was given	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Rev Speed Jam	The at reverse speed signal was lost for longer than the jam time while the reverse direction is commanded and the at reverse speed status was made	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	VFD Fault	Refer to the VFD display to determine the cause	Use VFD operation manual to determine the corrective action
Warning		Cause	Remedy
Reject chute blocked		Carton reject chute is full of product	No Action Required

Downstacker

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Gearing Instruction Error	Gear instruction failed due to invalid data	Determine which data is valid and change
	Invalid Stack Height	The measured stack height is incorrect for the current recipe	Remove damaged or improperly oriented product
	Invalid Stack In Lower Section	Unexpected product in the lower section of the downstacker	Remove product from the lower section of the downstacker
	Invalid Top Layer	Top layer has cartons positioned in the wrong orientation	Correct product in top layer
	Layer Height Value is Zero	Invalid data value for the Layer Height	Correct data value
	Layers Per Stack Value is Zero	Invalid data value for the Layers per Stack	Correct data value
	Stack Chamber Overfilled	Too many products in the stack chamber	Remove extra product
	Stack Presented Distance is Zero	Stack Presented Distance data value invalid	Correct data value
	Too Many Layers in a Stack	Searching of the stack detected too many layers of product for current recipe	Remove extra product
SM Adj. Lower Flight Alarm SM Adj. Upper Flight Alarm SM Fixed Lower Flight Alarm SM Fixed Upper Flight Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code

Stack Pusher

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Stack at Deck sensor Blocked	Stack at Deck sensor blocked	Remover object blocking the sensor
SM Stack Pusher Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code

Stack Roll

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Product Left Behind	Product left in the load station when not expected to find product	Remove product from the load station
EM Alarm	Stack in Roll sensor Blocked	Stack in Roll sensor blocked	Remover object blocking the sensor
SM Stack Roll Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code
SV Tip Clamp Alarm SV Tip Product Conditioner Alarm	A Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	A Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	A Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor Jam	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	B Sensor Not Made In Time	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor On Too Long	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly

Loader

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Product at Load Station sensor Blocked	Product at Load station sensor blocked	Remover object blocking the sensor
EM Alarm	Product Left Behind	Product left in the load station when not expected to find product	Remove product from the load station
SM Loader Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code
SV Product Conditioner Alarm	A Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	A Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	A Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor Jam	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	B Sensor Not Made In Time	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor On Too Long	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly

Magazine

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Blanks Not Advancing	Object hindering blanks from advancing or advance mechanism is broken	Remove the object preventing the advancement of the blanks or repair advance mechanism
EM Alarm	Magazine Empty of Blanks	Not enough blanks in the magazine to continue running	Fill Magazine
SV Advance Alarm	Base Motion Instruction Error	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	Cam Motion Instruction Error	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Cam Recovery Motion Instruction Error	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Feedback Fault	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	General Fault	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Guard Fault	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
SV Bottom Clip Alarm	Fwd Speed Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	Not At Fwd Speed In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not At Rev Speed In Time	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not Stopped In Time	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	Rev Speed Jam	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	VFD Fault	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
SV Side Clamps Alarm	Base Motion Instruction Error	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	Base Motion Instruction Error	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Base Motion Instruction Error	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Base Motion Instruction Error	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	Base Motion Instruction Error	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Base Motion Instruction Error	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
SV Side Clips Alarm	Fwd Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	Fwd Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Fwd Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Overload Fault	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	Rev Sensor Jam	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Rev Sensor Not Made In Time	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
SV Top Clip Alarm	A Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	A Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	A Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor Jam	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	B Sensor Not Made In Time	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor On Too Long	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
Warning		Cause	Remedy
Low On Case Blanks		Magazine low on case blanks	Fill magazine

Case Former

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Case Left in Load Station	Case was left in the load station	Remove case
	Missing Case At Load Station	Case at load station sensor did not detect the case	Remove damaged case
	Distorted Case Sensor Blocked	Sensor blocked at the end of the cycle.	Remove blockage
	Open Flap Adjustable Side Sensor Blocked	Sensor blocked at the end of the cycle.	Remove blockage
	Open Flap Fixed Side Sensor Blocked	Sensor blocked at the end of the cycle.	Remove blockage
SM Adj Lower Compression Alarm SM Adj Upper Compression Alarm SM Fixed Lower Compression Alarm SM Fixed Upper Compression Alarm SM Flights Alarm SM Funtucker Alarm SM Funnel Alarm SM Loader Back Stop Alarm SM Robot X Alarm SM Robot Z Alarm SM Tucker Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code
SV Adj Lower Glue Gun Alarm SV Adj Upper Glue Gun Alarm SV Fixed Lower Glue Gun Alarm SV Fixed Upper Glue Gun Alarm SV Funtucker In Out Alarm SV Funnel In Out Alarm SV Load Cup Lift Alarm SV Load Vacuum Alarm SV Robot Vacuum Alarm SV Case Pusher Alarm SV Case Square Alarm	A Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	A Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	A Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor Jam	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	B Sensor Not Made In Time	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor On Too Long	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
VM Master Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values

Tip Reject

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Case At Stop Blocked Too Long	Case at Stop sensor blocked	Remove object that is blocking the sensor
	Case Clear of Stop Blocked Too Long	Case Clear of Stop sensor blocked	Remove object that is blocking the sensor
	Too Many Rejects in a Row	More rejects in a row than the allowable limit	Determine the reason for the reject and repair
MT Discharge Conveyor Alarm	Fwd Sensor Jam	The forward sensor signal was lost for longer than the jam time while the forward direction is commanded	Remove the object which caused the motor to slow down
	Fwd Sensor Not Made In Time	The forward sensor was not made before the forward Time limit was exceeded when the forward direction was commanded	Remove the object which prevented the motor from making the sensor
	Fwd Sensor On Too Long	Fwd sensor was made longer than the Fwd Time limit when the Forward was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Overload Fault	The overload sensing device has be tripped	Manually reset the device
	Rev Sensor Jam	The reverse sensor signal was lost for longer than the jam time while the reverse direction is commanded	Remove the object which caused the motor to slow down
	Rev Sensor Not Made In Time	The reverse sensor was not made before the reverse Time limit was exceeded when the reverse direction was commanded	Remove the object which prevented the motor from making the sensor
	Rev Sensor On Too Long	Rev sensor was made longer than the Rev Time limit when the Reverse was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
SM Tip Fingers Alarm SM Tip Reject Flights Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values
	Cam Motion Instruction Error	A motion instruction failed in the base due to invalid cam data	Verify cam data for valid values
	Cam Recovery Motion Instruction Error	A motion instruction failed while attempting to recover the slave to the current master position	Verify cam data for valid values
	Feedback Fault	Axis feedback device is not working correctly	Use RS Logix to look up the error code
	General Fault	A general fault exists in the axis	Use RS Logix to look up the error code
	Guard Fault	Wiring in the safety circuit is not working properly	Use RS Logix to look up the error code
	Hard Stop Not Found	Travel limit used for referencing was not located	Verify the reference data is correct and that the physical travel limit is present
	Incorrect Verification Position	The position found during the reference verification procedure was outside the allowable bandwidth	Verify that the physical travel limit used for the reference position was reached during the reference procedure. Verify the verification sensor is mounted correctly and functioning properly. Verify the reference data is correct.
	Jog Motion Instruction Error	Jog motion instruction failed to execute	Verify the jog data used by the motion instruction has valid values
	Master Offset Motion Instruction Error	Applying of the master offset failed	Verify the master offset value is within range
	Motion Instruction Error	A motion instruction failed to execute	Verify the data used by the motion instruction has valid values
	Negative Overtravel	Axis exceeded the overtravel limit in the negative direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Overload Fault	The power consumption of the axis has exceeded allowable limits over time	Use RS Logix to look up the error code
	Position Error	An object or device is preventing the axis from performing the motion within tolerance	Use RS Logix to look up the error code
	Positive Overtravel	Axis exceeded the overtravel limit in the positive direction	Move the axis back into the allowable travel range and determine what commanded the axis to exceed the travel limit
	Ref Motion Instruction Error	One of the motions in the reference routine was not able to be performed	Verify all reference data values are valid
	Sensor Not Found	Sensor was not found during reference routine	Test reference sensor for proper mounting
	Set Position Error	Setting of the current position failed	Verify position data is within range
	Slave Offset Motion Instruction Error	Applying of the slave offset failed	Verify the slave offset value is within range
	Temperature Fault	The axis temperature has exceeded the limits	Use RS Logix to look up the error code
SV Case Stop Alarm	A Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	A Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	A Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor Jam	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	B Sensor Not Made In Time	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor On Too Long	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
VFD Roller Conveyor Alarm	Fwd Speed Jam	The at forward speed signal was lost for longer than the jam time while the forward direction is commanded and the at forward speed status was made	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not At Fwd Speed In Time	The forward sensor was not made before the forward time limit was exceeded when the forward direction was commanded	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not At Rev Speed In Time	The reverse sensor was not made before the reverse time limit was exceeded when the reverse direction was commanded	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Not Stopped In Time	VFD moving status is true for longer than the stop time after a stop command was given	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Rev Speed Jam	The at reverse speed signal was lost for longer than the jam time while the reverse direction is commanded and the at reverse speed status was made	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	VFD Fault	Refer to the VFD display to determine the cause	Use VFD operation manual to determine the corrective action
VM Master Alarm	Base Motion Instruction Error	A motion instruction failed in the base due to invalid data	Verify configuration data for valid values

Integrated Devices

Stop Alarm	Alarm Diagnostics	Cause	Remedy
EM Alarm	Glue Tank Faulted	Glue Tank is Faulted	Refer to the Glue Tank Display and Glue System Manual
EM Alarm	Glue Tank Not Ready	Glue Tank has not reach operating temperature	Wait for temperature of glue system to reach operational temperature
MT Vacuum Pump Alarm	Fwd Sensor Jam	The forward sensor signal was lost for longer than the jam time while the forward direction is commanded	Remove the object which caused the motor to slow down
	Fwd Sensor Not Made In Time	The forward sensor was not made before the forward Time limit was exceeded when the forward direction was commanded	Remove the object which prevented the motor from making the sensor
	Fwd Sensor On Too Long	Fwd sensor was made longer than the Fwd Time limit when the Forward was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	Overload Fault	The overload sensing device has been tripped	Manually reset the device
	Rev Sensor Jam	The reverse sensor signal was lost for longer than the jam time while the reverse direction is commanded	Remove the object which caused the motor to slow down
	Rev Sensor Not Made In Time	The reverse sensor was not made before the reverse Time limit was exceeded when the reverse direction was commanded	Remove the object which prevented the motor from making the sensor
	Rev Sensor On Too Long	Rev sensor was made longer than the Rev Time limit when the Reverse was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
SV Blow Off Alarm	A Sensor Jam	The A sensor signal was lost for longer than the jam time while the A coil is commanded to be energized and the A sensor was made	Check sensor for proper operation
	A Sensor Not Made In Time	The A sensor was not made before the A Time limit was exceeded when the A Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	A Sensor On Too Long	The A sensor was made longer than the A Time limit when the A Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor Jam	The B sensor signal was lost for longer than the jam time while the B coil is commanded to be energized and the B sensor was made	Check sensor for proper operation
	B Sensor Not Made In Time	The B sensor was not made before the B Time limit was exceeded when the B Coil was commanded to be energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
	B Sensor On Too Long	B sensor was made longer than the B Time limit when the B Coil was commanded to be de-energized	Remove the object which is hindering the motion, or repair the device which is wearing out causing the motion from being executed properly
Warning		Cause	Remedy
Glue Tank Not Ready		Glue system not up to operating temperature	Wait for glue system to reach operating temperature
Low Glue Level		Glue tank is low in adhesive	Fill glue tank with more adhesive
No Vacuum Supply		Vacuum supply is not supplying sufficient vacuum for continued operation	Supply sufficient vacuum