B1

Brick 1 SERCOS Bus Coupler

Read IDN Error

Unable to read the parameter from the brick

Use error id to find more details in the Beckhoff Information System

Warning

B1

Brick 1 SERCOS Bus Coupler

SERCOS Communication Error - MDT Count

Noise was detected in transmission

Check fiber optic connections at I/O brick, check fiber optic connections before brick

Warning

B1

Brick 1 SERCOS Bus Coupler

SERCOS Communication Error - MST Count

Noise was detected in transmission

Check fiber optic connections at I/O brick, check fiber optic connections before brick

Warning

B5

Brick 5 SERCOS Bus Coupler

Read IDN Error

Unable to read the parameter from the brick

Use error id to find more details in the Beckhoff Information System

Warning

B5

Brick 5 SERCOS Bus Coupler

SERCOS Communication Error - MDT Count

Noise was detected in transmission

Check fiber optic connections at I/O brick, check fiber optic connections before brick

Warning

B5

Brick 5 SERCOS Bus Coupler

SERCOS Communication Error - MST Count

Noise was detected in transmission

Check fiber optic connections at I/O brick, check fiber optic connections before brick

Warning

C20 4

Case Packer SD Reference

Invalid Axis Type

A virtual axis cannot be referenced

Do not reference a virtual axis

Fault

C20 4

Case Packer SD Reference

Invalid Reference Type

The reference type selected is not correct

Choose correct reference type for specified servo drive

Fault

C20 4

Case Packer SD Reference

Probe Sensor Not Found

The probe sensor was not detected during the reference routine

Check the probe sensor and the probe setup data

Fault

C20 4

Case Packer SD Reference

Reference Parameter Error

The reference type selected is not allowed on that axis type

Choose correct reference type for specified servo drive

Fault

C20 4

Case Packer SD Reference

Reference Routine Failed

Reference routine failed

Check message details for specific error message

Fault

C20 4

Case Packer SD Reference

Switch Sensor Not Found

The switch sensor was not detected during the reference routine

Check the switch sensor and the switch setup data

Fault

C20 5

Case Packer Downstacker Reference

Invalid Axis Type

A virtual axis cannot be referenced

Do not reference a virtual axis

Fault

C20 5

Case Packer Downstacker Reference

Invalid Reference Type

The reference type selected is not correct

Choose correct reference type for specified servo drive

Fault

C20 5

Case Packer Downstacker Reference

Probe Sensor Not Found

The probe sensor was not detected during the reference routine

Check the probe sensor and the probe setup data

Fault

C20 5

Case Packer Downstacker Reference

Reference Parameter Error

The reference type selected is not allowed on that axis type

Choose correct reference type for specified servo drive

Fault

C20 5

Case Packer Downstacker Reference

Reference Routine Failed

Reference routine failed

Check message details for specific error message

Fault

C20 5

Case Packer Downstacker Reference

Switch Sensor Not Found

The switch sensor was not detected during the reference routine

Check the switch sensor and the switch setup data

Fault

C20 9

Palletizer SD Reference

Invalid Axis Type

A virtual axis cannot be referenced

Do not reference a virtual axis

Fault

C20 9

Palletizer SD Reference

Invalid Reference Type

The reference type selected is not correct

Choose correct reference type for specified servo drive

Fault

C20 9

Palletizer SD Reference

Probe Sensor Not Found

The probe sensor was not detected during the reference routine

Check the probe sensor and the probe setup data

Fault

C20 9

Palletizer SD Reference

Reference Parameter Error

The reference type selected is not allowed on that axis type

Choose correct reference type for specified servo drive

Fault

C20 9

Palletizer SD Reference

Reference Routine Failed

Reference routine failed

Check message details for specific error message

Fault

C20 9

Palletizer SD Reference

Switch Sensor Not Found

The switch sensor was not detected during the reference routine

Check the switch sensor and the switch setup data

Fault

C20 11

Case Packer Downstacker

Flights Too Close To Each Other

The current configuration data caused the machine to call moves on the downstacker flights such that they would have crashed together; this prevented that crash

Check the configuration data, separate the downstacker flights, and restart the machine

Fault

C20 11

Case Packer Downstacker

Invalid Product At Top Of Downstacker

The search routine of the downstacker returned an invalid product in the downstacker; the top layer contains no first product, but it contains a second product

Arrange the cartons in the downstacker correctly, check downstacker photo eyes for proper operation, and restart the machine

Fault

C20 15

Case Packer Case Former

Multiple Rejects Detected

There were three identical open flap case rejects in a row

Check the changeover adjustments, check the two open flap photo eyes and the distorted case photo eye for proper operation, and restart machine

Fault

C20 15

Case Packer Case Former

Partial Case Reject Detected

A partial case was detected during clean out of the machine

No action required

Reject

C20 16

Palletizer Tip Reject

Case Refeed Enabled

The case refeed enable button was pressed on the HMI

When finished refeeding cases, disable the case refeed enable button on the HMI and restart case packer

Warning

C20 16

Palletizer Tip Reject

Case Refeed Mode Selected

The case refeed enable button was pressed on the HMI

When finished refeeding cases, disable the case refeed enable button on the HMI and restart case packer

General, Warning

C20 16

Palletizer Tip Reject

Clear

Not applicable

Not applicable

General

C20 16

Palletizer Tip Reject

QC Case Reject

The QC case button was pressed on the HMI

No action required

Reject

C20 19

Palletizer Slip Sheet Cube Discharge

Partial Cube Reject

The eject cube button on the HMI was pressed, or a clean out was performed

No action required

Reject

C40 2

Case Packer

Cannot Send or Accept Product

Equipment downstream of this C40 cannot accept product

Address issue with downstream being unable to accept product

General

C40 2

Case Packer

Cannot Send or Accept Product Clear

C40 is not waiting on downstream or upstream sending product

No action required

General

C40 2

Case Packer

Faulted State

Used for Louise data collection

No action required

Utility

C40 2

Case Packer

Infeed Product Count

Used for Louise data collection

No action required

Utility

C40 2

Case Packer

Products Per Unit

Used for Louise data collection

No action required

Utility

C40 2

Case Packer

Reject Unit Count

Used for Louise data collection

No action required

Utility

C40 2

Case Packer

Up-To-Standard Unit

Used for Louise data collection

No action required

Utility

C40 3

Orienter

Cannot Send or Accept Product

Equipment downstream of this C40 cannot accept product

Address issue with downstream being unable to accept product

General

C40 3

Orienter

Cannot Send or Accept Product Clear

C40 is not waiting on downstream or upstream sending product

No action required

General

C40 3

Orienter

Faulted State

Used for Louise data collection

No action required

Utility

C40 3

Orienter

Infeed Product Count

Used for Louise data collection

No action required

Utility

C40 3

Orienter

Products Per Unit

Used for Louise data collection

No action required

Utility

C40 3

Orienter

Reject Unit Count

Used for Louise data collection

No action required

Utility

C40 3

Orienter

Up-To-Standard Unit

Used for Louise data collection

No action required

Utility

CR30201

Case Packer Software E Stop

Not Ready

A condition in the PLC is requiring a software emergency stop

Check reasons for PLC emergency stop condition

General

CR30201

Case Packer Software E Stop

Ready

Software emergency stop contact is closed

No action required

General

CR50101

Orienter Software E Stop

Not Ready

A condition in the PLC is requiring a software emergency stop

Check reasons for PLC emergency stop condition

General

CR50101

Orienter Software E Stop

Ready

Software emergency stop contact is closed

No action required

General

ES24301

System Emergency Stop

Depressed

The emergency stop button is depressed

Pull the emergency stop button out to resume machine operation

General

ES24301

System Emergency Stop

Pulled

The emergency stop button is released

No action required

General

ES24303

Case Packer Non Operator Side Emergency Stop

Depressed

The emergency stop button is depressed

Pull the emergency stop button out to resume machine operation

General

ES24303

Case Packer Non Operator Side Emergency Stop

Pulled

The emergency stop button is released

No action required

General

ES24304

Case Packer Operator Side Emergency Stop

Depressed

The emergency stop button is depressed

Pull the emergency stop button out to resume machine operation

General

ES24304

Case Packer Operator Side Emergency Stop

Pulled

The emergency stop button is released

No action required

General

ES26303

Orienter Operator Side Emergency Stop

Depressed

The emergency stop button is depressed

Pull the emergency stop button out to resume machine operation

General

ES26303

Orienter Operator Side Emergency Stop

Pulled

The emergency stop button is released

No action required

General

ES26304

Orienter Non Operator Side Emergency Stop

Depressed

The emergency stop button is depressed

Pull the emergency stop button out to resume machine operation

General

ES26304

Orienter Non Operator Side Emergency Stop

Pulled

The emergency stop button is released

No action required

General

GR20601

Case Packer Guard Relay

Guard Relay Reset Check Failed

A check was performed after all guard doors in this circuit were closed to see if the guard relay was reset; this check failed

If problem persists, check guard circuit

Warning

GR20601

Case Packer Guard Relay

Not Ready

The guard relay is not ready when all guard doors in its circuit are closed

Try opening and closing a guard door in the circuit to reset it; if that fails check guard circuit

General

GR20601

Case Packer Guard Relay

Ready

Guard relay circuit is ready

No action required

General

GR26401

Orienter Guard Relay

Guard Relay Reset Check Failed

A check was performed after all guard doors in this circuit were closed to see if the guard relay was reset; this check failed

If problem persists, check guard circuit

Warning

GR26401

Orienter Guard Relay

Not Ready

The guard relay is not ready when all guard doors in its circuit are closed

Try opening and closing a guard door in the circuit to reset it; if that fails check guard circuit

General

GR26401

Orienter Guard Relay

Ready

Guard relay circuit is ready

No action required

General

GS24501

Guard Door 2_1

Closed

Door is closed

No action required

General

GS24501

Guard Door 2_1

Open

Door is open

Close guard door

General

GS24501

Guard Door 2_1

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS24502

Guard Door 2_2

Closed

Door is closed

No action required

General

GS24502

Guard Door 2_2

Open

Door is open

Close guard door

General

GS24502

Guard Door 2_2

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS24503

Guard Door 2_3

Closed

Door is closed

No action required

General

GS24503

Guard Door 2_3

Open

Door is open

Close guard door

General

GS24503

Guard Door 2_3

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS24504

Guard Door 2_4

Closed

Door is closed

No action required

General

GS24504

Guard Door 2_4

Open

Door is open

Close guard door

General

GS24504

Guard Door 2_4

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS24505

Guard Door 2_5

Closed

Door is closed

No action required

General

GS24505

Guard Door 2_5

Open

Door is open

Close guard door

General

GS24505

Guard Door 2_5

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS24508

Guard Door 2_6

Closed

Door is closed

No action required

General

GS24508

Guard Door 2_6

Open

Door is open

Close guard door

General

GS24508

Guard Door 2_6

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS24509

Guard Door 2_7

Closed

Door is closed

No action required

General

GS24509

Guard Door 2_7

Open

Door is open

Close guard door

General

GS24509

Guard Door 2_7

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GS26501

Guard Door 3_1

Closed

Door is closed

No action required

General

GS26501

Guard Door 3_1

Open

Door is open

Close guard door

General

GS26501

Guard Door 3_1

Open When Not Expected

Door was opened while the machine safety relay was active

Properly E-Stop machine before opening a guard door

Utility

GT9001

Glue System

Glue Level OK

The glue level is okay

No action required

General

GT9001

Glue System

Glue System Faulted

The glue system has experienced an internal fault

Check glue system display for fault information

Fault

GT9001

Glue System

Low Glue Level

The glue level is low

Fill glue tank

General

GT9001

Glue System

Not Ready

The glue system is not ready for normal operation

Check glue system

General

GT9001

Glue System

Ready

The glue system is ready for normal operation

No action required

General

HCS2

Case Packer Servo Power Converter

Failed To Clear Fault

Power supply faults were not cleared upon startup

Check the diagnostic display on the Power supply for diagnostics

Fault

HCS2

Case Packer Servo Power Converter

Power Supply Faulted

The power supply has an internal fault

Check the diagnostic display on the Power supply for diagnostics

Fault

HCS3

Orienter Servo Power Converter

Failed To Clear Fault

Power supply faults were not cleared upon startup

Check the diagnostic display on the Power supply for diagnostics

Fault

HCS3

Orienter Servo Power Converter

Power Supply Faulted

The power supply has an internal fault

Check the diagnostic display on the Power supply for diagnostics

Fault

MT807

Case Conveyor

Forward Sensor Not Made In Time

The forward sensor for the motor was not made when it was expected

Check motor for jam, check forward sensor

Fault

MT807

Case Conveyor

Input Parameter Error

The configuration data for the motor is incorrect

Fix data configuration, check programming

Fault

MT807

Case Conveyor

Invalid Program Call

The configuration data for the motor is incorrect

Fix data configuration, check programming

Fault

MT807

Case Conveyor

Motor Overloaded

The motor has overloaded

Check motor for overload reason

Fault

MT807

Case Conveyor

Off Sensor Not Made In Time

The motor did not stop when expected

Check motor for jam, check off sensor

Fault

MT807

Case Conveyor

Reverse Sensor Not Made In Time

The reverse sensor for the motor was not made when it was expected

Check motor for jam, check reverse sensor

Fault

MT807

Case Conveyor

Vacuum Sensor Not Made In Time

The vacuum sensor for the motor was not made when it was expected

Check vacuum, check vacuum sensor

Fault

MT807

Case Conveyor

VFD Faulted

The VFD has an internal fault

Check VFD for diagnostics

Fault

MT1303

Infeed Conveyor

Forward Sensor Not Made In Time

The forward sensor for the motor was not made when it was expected

Check motor for jam, check forward sensor

Fault

MT1303

Infeed Conveyor

Input Parameter Error

The configuration data for the motor is incorrect

Fix data configuration, check programming

Fault

MT1303

Infeed Conveyor

Invalid Program Call

The configuration data for the motor is incorrect

Fix data configuration, check programming

Fault

MT1303

Infeed Conveyor

Motor Overloaded

The motor has overloaded

Check motor for overload reason

Fault

MT1303

Infeed Conveyor

Off Sensor Not Made In Time

The motor did not stop when expected

Check motor for jam, check off sensor

Fault

MT1303

Infeed Conveyor

Reverse Sensor Not Made In Time

The reverse sensor for the motor was not made when it was expected

Check motor for jam, check reverse sensor

Fault

MT1303

Infeed Conveyor

Vacuum Sensor Not Made In Time

The vacuum sensor for the motor was not made when it was expected

Check vacuum, check vacuum sensor

Fault

MT1303

Infeed Conveyor

VFD Faulted

The VFD has an internal fault

Check VFD for diagnostics

Fault

MT1502

Tip/Reject Conveyor

Forward Sensor Not Made In Time

The forward sensor for the motor was not made when it was expected

Check motor for jam, check forward sensor

Fault

MT1502

Tip/Reject Conveyor

Input Parameter Error

The configuration data for the motor is incorrect

Fix data configuration, check programming

Fault

MT1502

Tip/Reject Conveyor

Invalid Program Call

The configuration data for the motor is incorrect

Fix data configuration, check programming

Fault

MT1502

Tip/Reject Conveyor

Motor Overloaded

The motor has overloaded

Check motor for overload reason

Fault

MT1502

Tip/Reject Conveyor

Off Sensor Not Made In Time

The motor did not stop when expected

Check motor for jam, check off sensor

Fault

MT1502

Tip/Reject Conveyor

Reverse Sensor Not Made In Time

The reverse sensor for the motor was not made when it was expected

Check motor for jam, check reverse sensor

Fault

MT1502

Tip/Reject Conveyor

Vacuum Sensor Not Made In Time

The vacuum sensor for the motor was not made when it was expected

Check vacuum, check vacuum sensor

Fault

MT1502

Tip/Reject Conveyor

VFD Faulted

The VFD has an internal fault

Check VFD for diagnostics

Fault

OL1402

Side Belt Non

Overloaded

The overload relay detected an over current to the motor

Check for jams, check that drive moves freely, check overload relay settings, and restart machine

Fault

OL1405

Side Belt Operator Side

Overloaded

The overload relay detected an over current to the motor

Check for jams, check that drive moves freely, check overload relay settings, and restart machine

Fault

PB31306

System Start

Depressed

Button is depressed

Release button

General

PB31306

System Start

Released

Button is released

No action required

General

PB31307

System Cycle Stop

Depressed

Button is depressed

Release button

General

PB31307

System Cycle Stop

Released

Button is released

No action required

General

PB31401

Case Packer System Start

Depressed

Button is depressed

Release button

General

PB31401

Case Packer System Start

Released

Button is released

No action required

General

PB31402

Case Packer Non Op Side Cycle Stop

Depressed

Button is depressed

Release button

General

PB31402

Case Packer Non Op Side Cycle Stop

Released

Button is released

No action required

General

PB31404

Case Packer Operator Side Cycle Stop

Depressed

Button is depressed

Release button

General

PB31404

Case Packer Operator Side Cycle Stop

Released

Button is released

No action required

General

PB51105

Orienter Operator Side Cycle Stop

Depressed

Button is depressed

Release button

General

PB51105

Orienter Operator Side Cycle Stop

Released

Button is released

No action required

General

PB51107

Orienter Non Operator Side Cycle Stop

Depressed

Button is depressed

Release button

General

PB51107

Orienter Non Operator Side Cycle Stop

Released

Button is released

No action required

General

PC1

HMI

Battery OK

The UPS battery is functioning properly

No action required

General

PC1

HMI

CPU Exceeded Critical Temperature

The CPU has reached a critical temperature and must shut down

Verify PC cooling system is functioning (if applicable); check cabinet temperatures

Critical Fault

PC1

HMI

CPU Exceeded Desired Usage Amount

The CPU exceeded an expected amount.

If problem persists, check programming

Warning

PC1

HMI

Fan 0 RPM Out Of Expected Range

PC cooling system not functioning properly

Verify PC fans are operational and not jammed; remove any dirt or debris from the air intake

General, Warning

PC1

HMI

Fan 0 RPM Speed OK

Fan is functioning properly

No action required

General

PC1

HMI

Fan 1 RPM Out Of Expected Range

PC cooling system not functioning properly

Verify PC fans are operational and not jammed; remove any dirt or debris from the air intake

General, Warning

PC1

HMI

Fan 1 RPM Speed OK

Fan is functioning properly

No action required

General

PC1

HMI

Fan 2 RPM Out Of Expected Range

PC cooling system not functioning properly

Verify PC fans are operational and not jammed; remove any dirt or debris from the air intake

General, Warning

PC1

HMI

Fan 2 RPM Speed OK

Fan is functioning properly

No action required

General

PC1

HMI

HMI Requested Restart

The Restart Computer button was pressed on the Advanced page

No Action Required

Fault

PC1

HMI

HMI Requested Shutdown

The Shutdown Computer button was pressed on the Advanced page

No Action Required

Fault

PC1

HMI

Mother Board Exceeded Critical Temperature

The motherboard has reached a critical temperature and must shut down

Verify PC cooling system is functioning (if applicable); check cabinet temperatures

Critical Fault

PC1

HMI

Mother Board Exceeded Warning Temperature

The motherboard has reached a high temperature

Verify PC cooling system is functioning (if applicable); check cabinet temperatures

General, Warning

PC1

HMI

PCU Exceeded Warning Temperature

The CPU has reached a high temperature

Verify PC cooling system is functioning (if applicable); check cabinet temperatures

General, Warning

PC1

HMI

PLC Shutdown PC

The PLC Shutdown the PC

Check for other message which might indicate why the PLC shutdown the PC

Critical Fault

PC1

HMI

Power On Battery

Power is being supplied via battery voltage

Restore normal power

General, Critical Fault

PC1

HMI

Power On Line

Power is being supplied via line voltage

No action required

General

PC1

HMI

Replace UPS Battery

The UPS battery has failed

Replace the UPS battery

General, Warning

PC1

HMI

SERCOS Communication - In Phase 4

SERCOS is in phase 4

No action required

General

PC1

HMI

SERCOS Communication Error - FibBr Count

Communication error - FibBr count was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

SERCOS Communication Error - MST Early Count

Communication error -MST Early count was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

SERCOS Communication Error - MST Late Count

Communication error - MST Late count was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

SERCOS Communication Error - Not In Phase 4

SERCOS is not in phase 4

Verify ring is intact and reinitialize the system

General

PC1

HMI

SERCOS Communication Error - R Count

Communication error - R count was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

SERCOS Communication Error - RDist Count

Communication error - RDist count was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

SERCOS Communication Error - Timing Count 1

Communication error - timing count 1 was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

SERCOS Communication Error - Timing Count 2

Communication error - timing count 2 was incremented

Check SERCOS ring for bad connections

Warning

PC1

HMI

Shutdown For Power Loss

Power was lost to the PC and it shut itself down

Check power supply

Critical Fault

PC1

HMI

Switching To SERCOS Phase 0 Error

Initialization failed when switching to SERCOS phase 0

Check diagnostics messages on SERCOS devices

Fault

PC1

HMI

Switching To SERCOS Phase 2 Error

Initialization failed when switching to SERCOS phase 2

Check diagnostics messages on SERCOS devices

Fault

PC1

HMI

Switching To SERCOS Phase 3 Error

Initialization failed when switching to SERCOS phase 3

Check diagnostics messages on SERCOS devices

Fault

PC1

HMI

Switching To SERCOS Phase 4 Error

Initialization failed when switching to SERCOS phase 4

Check diagnostics messages on SERCOS devices

Fault

PC1

HMI

System Exceeded Critical Temperature

The system has reached a critical temperature and must shut down

Verify PC cooling system is functioning (if applicable); check cabinet temperatures

Critical Fault

PC1

HMI

System Exceeded Warning Temperature

The system has reached a high temperature

Verify PC cooling system is functioning (if applicable), check cabinet temperatures

General, Warning

PC1

HMI

Temp 0 Temperature OK

CPU temperature is okay

No action required

General

PC1

HMI

Temp 1 Temperature OK

System temperature is okay

No action required

General

PC1

HMI

Temp MB Temperature OK

Motherboard temperature is okay

No action required

General

PC1

HMI

Unknown Power Status

The status of the power is unknown

Verify that power is connected properly

General, Warning

PC1

HMI

Unknown UPS Battery Status

The status of the battery is unknown

Verify the battery is connected properly; replace the battery, if necessary

General, Warning

PC1

HMI

Unknown UPS Comm Status

The status of the UPS communication is unknown

Verify UPS communication

General, Warning

PC1

HMI

UPS Comm Failed

Communication with the UPS has failed

Verify UPS communication

General, Warning

PC1

HMI

UPS Comm OK

Communication with the UPS is working

No action required

General

PC1

HMI

UPS System Fault

The UPS system has faulted

Check UPS; replace the UPS system, if necessary

Warning

PC1

HMI

Volt 12 Level OK

Supply voltage is within recommended range

No action required

General

PC1

HMI

Volt 12 Out of Range

Supply voltage is not within recommended range

Verify power supply is functioning correctly; check for short circuit

General, Warning

PC1

HMI

Volt 2a Level OK

Supply voltage is within recommended range

No action required

General

PC1

HMI

Volt 2a Out of Range

Supply voltage is not within recommended range

Verify power supply is functioning correctly; check for short circuit

General, Warning

PC1

HMI

Volt 2b Level OK

Supply voltage is within recommended range

No action required

General

PC1

HMI

Volt 2b Out of Range

Supply voltage is not within recommended range

Verify power supply is functioning correctly; check for short circuit

General, Warning

PC1

HMI

Volt 3.3 Level OK

Supply voltage is within recommended range

No action required

General

PC1

HMI

Volt 3.3 Out of Range

Supply voltage is not within recommended range

Verify power supply is functioning correctly; check for short circuit

General, Warning

PC1

HMI

Volt 5 Level OK

Supply voltage is within recommended range

No action required

General

PC1

HMI

Volt 5 Out of Range

Supply voltage is not within recommended range

Verify power supply is functioning correctly; check for short circuit

General, Warning

PE31702

Product in Side Belts

Gap Between Products Was Too Small

The photo eye was unblocked shorter than expected; incoming products were too close together for proper downstacker operation

Check the adjustment value for the downstacker width, check for proper infeed rate, and restart the machine

Fault

PE31702

Product in Side Belts

Not Blocked Long Enough

The photo eye was not blocked long enough to be a carton

Check for jams or debris in the side belts area, check for shredded side belt, check sensor for proper operation, and restart the machine

Fault

PE31702

Product in Side Belts

Product Jam In Side Belts

The photo eye was blocked longer than the cycle time of one carton

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE31703

2nd Carton At Downstacker

Blocked Too Long During Search Routine

The photo eye was still blocked after the search routine moved to its maximum search position

Remove any excess product or debris in the downstacker, check photo eye for proper operation, and restart the machine

Fault

PE31704

1st Carton At Downstacker

Blocked Too Long During Search Routine

The photo eye was still blocked after the search routine moved to its maximum search position

Remove any excess product or debris in the downstacker, check photo eye for proper operation, and restart the machine

Fault

PE31704

1st Carton At Downstacker

Product Detected While Product Disabled

Product was detected when no product was expected in the machine

Clean product out of the downstacker chamber and restart machine

Fault

PE31705

Down Stacker Search

Blocked Too Long During Search Routine

The photo eye was still blocked after the search routine moved to its maximum search position

Remove any excess product or debris in the downstacker, check photo eye for proper operation, and restart the machine

Fault

PE31705

Down Stacker Search

Downstacker Overfull

The photo eye detected too many layers of product in the downstacker during a search routine

Clean out extra product from downstacker and restart machine

Fault

PE31705

Down Stacker Search

Unable To Accurately Count Product

Downstacker photo eyes were unable to determine the carton count in the downstacker during a search routine

Check downstacker chamber for damaged product, clean out downstacker chamber, and restart the machine; verify the correct recipe is downloaded, check changeover adjustments, and check product dimensions

Fault

PE31707

Product At Downstack Pusher

Blocked Too Long

The photo eye was blocked for an entire cycle of the downstacker master

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE31707

Product At Downstack Pusher

Blocked Too Long During Search Routine

The photo eye was blocked for more than one cycle of the downstacker search routine

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE31707

Product At Downstack Pusher

Blocked When Not Expected

The photo eye was blocked when no product was expected

Clear any jams in the downstacker chamber, check the photo eye for proper operation, and restart the machine

Fault

PE31707

Product At Downstack Pusher

PE Did Not Sense Stack

Stack was presented from the downstacker to the downstack pusher but the photo eye did not sense the stack

Remove any product from in front of the loader, check the photo eye for proper operation, and restart the machine

Fault

PE31707

Product At Downstack Pusher

Unblocked Too Long

The photo eye was unblocked for an entire cycle of the downstack pusher master

Check the photo eye for proper operation and restart the machine

Fault

PE31803

Case Blanks Present

Clear

Not applicable

Not applicable

General

PE31803

Case Blanks Present

Empty Magazine

The photo eye was unblocked for too many blank picks

Refill the magazine and restart machine; if problem continues, check the photo eye for proper operation

Fault

PE31803

Case Blanks Present

Low Magazine

The photo eye is unblocked while producing

Refill the magazine; if message continues, the check photo eye for proper operation

General

PE31903

Case Present at Load

Blocked Too Long

The photo eye was blocked for an entire cycle of the case former master

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE31903

Case Present at Load

Case Not Detected

Case was not detected by photo eye after being setup

Remove case at load station, check photo eye for proper operation, and restart machine

Fault

PE31903

Case Present at Load

Case Not Detected During Load

The photo eye became unblocked unexpectedly while case is setup, most likely during the loading of the case

Check the change over adjustments for the flap holder and check photo eye for proper operation at the next machine stop

Warning

PE31903

Case Present at Load

Case Not Detected During Startup

During startup, the machine expected a case at the load station and the load vacuum switch detected a case, but the photo eye did not detect a case

Remove case at load, check the photo eye for proper operation, and restart the machine

Fault

PE31904

Distorted Case

Blocked Too Long

The photo eye was blocked for an entire cycle of the case former master

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE31904

Distorted Case

Reject Detected

The photo eye detected an open trailing minor case flap

No action is required; if reject continues, then check the photo eye for proper operation and verify the timing of the tuckers

Reject

PE31904

Distorted Case

Unblocked Too Long

The photo eye was unblocked for an entire cycle of the case former master

Check the photo eye for proper operation and restart the machine

Fault

PE31905

Product At Loader

Blocked Too Long

The photo eye was blocked for an entire cycle of the loader master

Clear any jams, check the photo eye for proper operation, and restart the machine

Fault

PE31905

Product At Loader

Blocked Unexpectedly During Startup

The photo eye was blocked unexpectedly during startup

Remove any product or debris from in front of the loader, check the photo eye for proper operation, and restart the machine

Fault

PE31905

Product At Loader

PE Did Not Sense Stack

The downstacker pusher presented a stack to the loader but the photo eye did not detect the stack

Remove the product at the load station, check the photo eye for proper operation, and restart the machine

Fault

PE31905

Product At Loader

Product Detected After Reset

The photo eye was blocked while trying to restart the machine after a reset

Remove any product or debris from in front of the loader, check the photo eye for proper operation and restart the machine

Fault

PE31905

Product At Loader

Unblocked Too Long

The photo eye was unblocked for an entire cycle of the loader master

Check the photo eye for proper operation and restart the machine

Fault

PE51401

Operator Side Open Case Flap

Blocked Too Long

The photo eye was blocked for an entire cycle of the case former master

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE51401

Operator Side Open Case Flap

Reject Detected

The photo eye detected an open operated side major case flap

No action required.; if reject continues, check the photo eye for proper operation, verify glue placement, and verify changeover adjustments for compression area

Reject

PE51402

Non Operator Side Open Case Flap

Blocked Too Long

The photo eye was blocked for an entire cycle of the case former master

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE51402

Non Operator Side Open Case Flap

Reject Detected

The photo eye detected an open non-operator side major case flap

No action required; if reject continues, check the photo eye for proper operation, verify glue placement, and verify changeover adjustments for compression area

Reject

PE51503

Case At Tip

Blocked After Reject

The photo eye was blocked after a reject cycle was completed and machine is expecting the photo eye to become unblocked after the reject cycle is completed

Clear any jams or debris from the tip station, check the photo eye for proper operation, and restart the machine

Fault

PE51503

Case At Tip

Blocked After Tip

The photo eye was blocked after a tip cycle was completed and machine is expecting the photo eye to become unblocked after the tip cycle is completed

Clear any jams or debris from the tip station, check the photo eye for proper operation, and restart the machine

Fault

PE51503

Case At Tip

Unexpected Case Reject

Unexpected case entered the tip station; this usually occurs because the case packer was reset with a case in compression

No action required

Reject

PE51503

Case At Tip

Unexpected Product At Startup

The photo eye was blocked unexpectedly during startup; machine does not know if product is tipped or not

Remove any product or debris in the tip station, check the photo eye for proper operation, and restart the machine

Fault

PE51504

Lower Case Reject Chute

Blocked

Blocked or sensor failure

Check sensor and remove jams

General

PE51504

Lower Case Reject Chute

Blocked Too Long While Rejecting

Blocked too long while rejecting

Check sensor and remove jams

Fault

PE51504

Lower Case Reject Chute

Blocked When Not Expected

Sensor failure or jam

Check sensor for proper functionality

Fault

PE51504

Lower Case Reject Chute

Blocked When Trying To Start

Blocked or failure when starting

Check sensor and remove jams

Fault

PE51504

Lower Case Reject Chute

Unblocked

Sensor is clear

No action required

General

PE51505

Case At Rotate

Blocked Too Long

The photo eye was blocked at the vacuum release position of the rotate cycle

Clear any jams or debris, check the photo eye for proper operation, and restart the machine

Fault

PE51506

Case Present After Rotate

Case Conveyor Jam

The photo eye was blocked for too long

Clear any jams or debris, place unrotated case in correct orientation after the photo eye, check the photo eye for proper operation, and restart the machine

Fault

PE51506

Case Present After Rotate

Not Blocked After Rotate

The photo eye was not blocked after a rotate cycle

Clear any jams, place unrotated case in correct orientation after the photo eye, check the photo eye for proper operation, and restart the machine

Fault

PE51508

Upper Case Reject Chute

Blocked

Blocked or sensor failure

Check sensor and remove jams

General

PE51508

Upper Case Reject Chute

Blocked Too Long While Rejecting

Blocked too long while rejecting

Check sensor and remove jams

Fault

PE51508

Upper Case Reject Chute

Blocked When Not Expected

Sensor failure or jam

Check sensor for proper functionality

Fault

PE51508

Upper Case Reject Chute

Blocked When Trying To Start

Blocked or failure when starting

Check sensor and remove jams

Fault

PE51508

Upper Case Reject Chute

Unblocked

Sensor is clear

No action required

General

PS31201

System Air Pressure

Low Air Pressure

Air pressure is low

Check air pressure

General

PS31201

System Air Pressure

Low Air Pressure

Air pressure was lost when not expected

Check valve supplying pressure switch, adjust air pressure at regulator to correct PSI

Fault

PS31201

System Air Pressure

Pressure Above Set Point

Air pressure is above set point

No action required

General

PX31804

Case Magazine Advance

Case Blanks Not Advancing

Magazine advance attempted to bring the case blanks forward multiple times but was not able to make the prox; advance chains jammed; changeover adjustment incorrect; case blanks out of position

Push blanks forward; check the changeover adjustments; unjam the advance chains; check that prox target can make the prox; check prox for proper operation

Warning

PX31908

Load Gate Closed

Clear

Not applicable

Not applicable

General

PX31908

Load Gate Closed

Gate Open When Starting Machine

The proximity switch did not detect the load gate while the machine was starting

Close the load gate, check proximity switch for proper operation, and restart the machine

Warning

PX31908

Load Gate Closed

Gate Opened

The proximity switch did not detect the load gate while the machine was producing

Close the load gate, check proximity switch for proper operation, and restart the machine

Fault

PX31908

Load Gate Closed

Open

Load gate is open

Close load gate when finished

General

S3_5

Analog Output Card

Function Block Failed

Internal error in function block

Refer to message details for more information

Fault

S5_1

Analog Output Card

Function Block Failed

Internal error in function block

Refer to message details for more information

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Abort Command Failed

The drive was not able to abort successfully

Clear message and start system; if problem persists, review move data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

ADS Write Error In Init Step 4

Writing of a servo drive parameter failed

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Axis Torque Threshold Exceeded

The axis approached its allowable torque during the move

Address issues that are causing increased torque

Warning

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Brake Release IDN Write Failed

Unable to write an IDN

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Cam Load Failed

The cam was not loaded correctly

Perform a reset; refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Cam Move Failed

The drive was unable to perform the called move under its current condition

Clear message and start system; if problem persists, review Cam data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Cam Offset Error

Drive was not able to perform the cam offset

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Distance Move Failed

The drive was unable to perform the called move under its current condition

Clear message and start system; if problem persists, review move data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Drive Error

The servo drive is disabled

Check servo drive diagnostics; use error id to look up specific message

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Fast Stop Failed

The drive was not able to fast stop successfully

Clear message and start system; if problem persists, review move data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Get Cam Info Failed

Unable to read needed cam information from the servo drive

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Get Current Slave Position Failed

The PLC could not capture the current slave position of the drive

Clear message and start system; if problem persists, review Cam data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Input/Output Revs Of GBX Cannot Be Set To 0

The gearbox ratio was set to 0

Change gearbox ratio to a valid number

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Invalid Data

Invalid drive setup data

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Invalid Reference Verification Type

The reference verification type selected is not correct

Choose correct reference verification type for specified servo drive

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Mechanical Slip Detected

A mechanical slip may have occurred

Reference drive; check for any source of mechanical slip and check probe for proper operation

Warning

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Modulo Move Failed

The drive was unable to perform the called move under its current condition

Clear message and start system; if problem persists, review move data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Modulo Value Is Too Large

Servo drive modulo data value too large

Check modulo value; adjust to appropriate value

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Motion Control Reset Error

Drive could not reset

Check power supply to drives; use error id to get more information

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Phase 2 to 3 Transition Check Error

Check when transitioning from phase 2 to phase 3 failed

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Phase 3 to 4 Transition Check Error

Check when transitioning from phase 3 to phase 4 failed

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Position Following Error

The servo drive is being jammed or held by something

Look for damaged or dragging mechanical assembly

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Position Move Failed

The drive was unable to perform the called move under its current condition

Clear message and start system; if problem persists, review move data

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Power Cycle Required

The functional package on the servo drive has changed and the power to the servo needs to be cycled in order to activate the change

Cycle power to the servo

Critical Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Read IDN Failed

Unable to read a servo drive IDN

Refer to the message details for further direction

Fault

SD1

SD2

SD3

SD4

SD5

SD6

SD7

SD8

SD9

SD10

SD11

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD40

SD41

SD42

SD43

SD44

Transfer Spatula

Non Op Side Lower Downstacker

Non Op Side Upper Downstacker

Operator Side Lower Downstacker

Operator Side Upper Downstacker

Down Stack Pusher

Loader

Funnel

Fun Tucker

Tucker

Product Stop

Case Packer Robot X Axis

Case Packer Robot Z Axis

Case Packer Flights

Lower Compression Non-Operator Side

Lower Compression Operator Side

Upper Compression Non-Operator Side

Upper Compression Operator Side

Case Tip Y

Case Tipper

Case Rotate

Case Former Master

Downstacker Pusher Master

Loader Master

Tip / Reject Master

Tucker Master

Read SERCOS IDN Failed

Unable to read a servo drive IDN