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120 Machine Manual

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Production Data Items

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These items are setup by an Aagard Level user during HMI Setup.

 

IMPORTANT! If changes are made to production data formulas, the Report Generator process must be restarted!

 

Query Name

Short Description

Detailed Description

RunningTime

Running Time Tracking

Total amount of time the system in a producing state

IdleTime

Idle Time Tracking

Total amount of time the system was idle (starved or blocked)

UserStopsTime

User Stops Time Tracking

Total amount of downtime cause by user stops (E-Stop, Guard Door, Cycle Stop)

FaultTime

Fault Time Tracking

Total amount of downtime caused by faults

FaultAckTime

Fault Acknowledgement Time Tracking

Total amount of fault acknowledgement time

RunningTimeCount

Number of Running Time Occurrences

The number of instances the system went to a producing state

IdleTimeCount

Number of Idle Time Occurrences

Number of instances the system was not producing, caused by not receiving product or downstream not being available (starved and blocked)

UserStopCount

Number of User Stop Occurrences

Number of times the system was not producing, caused by a user stop (E-Stop, Guard Door, Cycle Stop)

FaultCount

Number of faults

Number of times the system was not producing, caused by a fault

DownTimeCount

# of Stops, Down Time Count

The number of instances the system was not producing, caused by a user stop or fault

RunningTimeSinceLastStop

Running Time Since Last User Stop Or Fault Recorded In System

Amount of time accumulated since the last time the system went into a producing or idle state

TargetCapacity

Target Capacity

The total number of products which could run through this machine if the machine is running at 100% for the measured time period. The machine rate is recipe-specific, as defined in the PLC program; rate changes during the measured time period are taken into account

UserStopLoss

Capacity Loss Due To User Stops

Capacity lost due to a user initiated downtime (E-Stop, Guard Door, Cycle Stop, and materials not available)

MachineStopLoss

Capacity Loss Due to Faults Or Machine Downtime

The capacity, in units, which was lost, caused by faults and idle time

StopLoss

Capacity Loss Due to All Stops

The capacity, in units, which was lost, caused by all stops (user stop loss and machine stop loss)

IdleStopLoss

Capacity Loss Due to System Being Idle

The capacity, in units, which was lost, caused by the system being idle (starved or blocked)

ExpectedOutput

Expected Output

The difference between Normal Production (NP) Capacity and Idle Stop Loss. NP Capacity is Target Capacity less Stop Loss

M(#)InfeedCount

Machine Infeed Product Count

The number of products fed into a specific machine infeed

M(#)UnitCount

Machine Unit Count

The number of good products discharged from a specific machine

M(#)RejectCount

Machine Reject Count

The number of products rejected from a specific machine

M(#)FaultCount

Machine Number of faults

The number of fault instances in a specific machine

M(#)FaultTime

Machine Fault Time

Total amount of time the system was not producing based on a specific machine's faults

M(#)FaultAckTime

Machine Fault Acknowledgement Time

The amount of fault acknowledgement time based on a specific machine's faults

M(#)MinFaultTime

Machine Minimum Fault Time

The shortest fault time length based on a specific machine's faults

M(#)MaxFaultTime

Machine Maximum Fault Time

The longest fault time length based on a specific machine's faults

M(#)GDAFaultTime

Machine Greatest Deviation from Average Fault Time

The greatest deviation from average of fault time length based on a specific machine's faults

M(#)MinFaultAckTime

Machine Minimum Fault Ack Time

The shortest fault acknowledgement time based on a specific machine's faults

M(#)MaxFaultAckTime

Machine Maximum Fault Ack Time

The longest fault acknowledgement time based on a specific machine's faults

M(#)GDAFaultAckTime

Machine Greatest Deviation from Average Fault Ack Time

The greatest deviation from average fault acknowledgement time based on a specific machine's faults

R(#)StopsCount

Number of stops based on Reason Code

Total number of instances the machine was not producing based on one specific reason code

R(#)StopsTime

Stops Time based on Reason Code

Total amount of time the system was not producing based on one specific reason code

R(#)StopsMinTime

Stops Minimum Time based on Reason Code

Shortest amount of time the system was not producing based on one specific reason code

R(#)StopsMaxTime

Stops Maximum Time based on Reason Code

Longest amount of time the system was not producing based on one specific reason code

R(#)StopsGDATime

Stops Greatest Deviation from Average Stop Time based on Reason Code

Greatest deviation from average time the system was not producing based on one specific reason code